Efficient Glue Transfer for the Corrugated Packaging Industry
Glue Transfer Application in Corrugated Packaging Industry
In the corrugated packaging industry, pneumatic pumps used for glue transfer consume a significant amount of energy, resulting in higher operational costs. This case study explores how the Cognito EODD pump was implemented to tackle the energy consumption and safety challenges faced by a customer using an AODD pump.
The Problem
A leading manufacturer in the corrugated packaging sector relied on an AODD pump for glue transfer. Despite its widespread use, the AODD pump posed several challenges like:
Higher Energy Consumption
The process demanded continuous operation for 22 - 23 hours daily, resulting in substantial energy costs due to the need for a constant continuous supply of pneumatic air.
Safety Concerns
Inadequate safety measures led to undetected leakages from diaphragm ruptures, resulting in significant safety hazards and operational disruptions.
The high energy consumption and safety concerns associated with AODD pumps required a more effective solution. The customer was looking for a pump that could reduce energy consumption and enhance operational safety.
The Solution
EODD pumps are designed to be more efficient, consuming less energy while delivering superior performance over other pneumatic pump technology.
Unlike the AODD pump, the EODD pump consumes less energy due to its electric operation. The EODD pump is equipped with advanced safety features that detect and address leakages promptly, preventing prolonged operational disruption. When integrated with an IoT solution, it provides real time monitoring and analysis remotely. Provides real time updates, preventative maintenance alerts, and remote health monitoring to improve overall process efficiency.
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