Paint Company Achieves Trouble-Free Production Line
Discover how one of the top paint companies in India was able to improve energy efficiency and achieve a trouble-free production line with minimal unplanned maintenance using Cognito EODD pumps.
The Problem
The customer had a hard time finding an appropriate pump for their final paint filling application from their thinning tank to the storage tank. Their existing, traditional AODD and single screw pumps (PC Pumps) were proving to be highly inefficient in terms of energy efficiency and maintenance cost.
Challenges with AODD Pumps:
Higher energy consumption due to over 12 hours of daily operation
Frequent diaphragm ruptures caused contamination and pump failure
Often struggled to generate necessary pressure, leading to prolonged filling times
Challenges with Screw Pumps:
Frequent failures of packing glands causing leaks
Difficulty in sourcing and stocking spare parts
Higher maintenance costs and reduced operational efficiency
The Solution
The Cognito team assessed the customer's needs, pain points, and objectives, persuading them to trial a 4" Cognito EODD pump. Continuous engagement during the trial ensured alignment with their requirements. The introduction of the Cognito EODD pump was a game-changer, resolving frequent maintenance issues and boosting efficiency with significant energy savings.
The successful trial led the customer to replace multiple AODD and screw pumps with Cognito EODD pumps.
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